Our metal forming capabilities cover a wide range of cold and warm forming techniques, enabling the transformation of steel, stainless steel, and ferrous alloys into complex geometries while preserving material strength and surface integrity. We operate CNC-controlled hydraulic and mechanical presses up to 1000 tons, capable of handling parts with intricate profiles, high aspect ratios, and tight dimensional tolerances.
Depending on the material type, thickness (ranging from 0.5 mm to 16 mm), and final application, we apply tailored forming strategies such as deep drawing, bending, flanging, embossing, or multi-stage forming. Finite Element Analysis (FEA) simulations are used in the tooling design phase to predict deformation behavior and eliminate defects like springback, wrinkling, or thinning before production begins.
Tooling is designed and manufactured internally, with hardened or coated inserts to ensure long tool life and consistent output over large volumes. All forming operations are monitored in real time using sensors that track force, stroke, and part positioning, ensuring that each component meets required tolerances, typically within ±0.1 mm.
Final parts are validated through CMM inspection and, where necessary, mechanical testing. Full process documentation, PPAP packages, and traceability are provided in accordance with ISO 9001 and IATF 16949 requirements.
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